PCB Assembly Capabilities

Lead time depends on PCB complexity, component availability, order quantity, and testing requirements.

Prototype assembly: Available for small-batch and sample production

Batch production: Scheduled according to confirmed BOM, PCB files, and material readiness

Full turnkey: LEADHUI PCB manages PCB fabrication, component sourcing, assembly, inspection, and shipment.

Partial turnkey: Customers provide key components, while LEADHUI PCB sources the remaining parts.

Consigned assembly: Customers provide all components, and LEADHUI PCB handles PCB fabrication and assembly.

SMT assembly: Surface mount assembly for resistors, capacitors, ICs, LEDs, sensors, and other SMD components.

Through-hole assembly: Assembly for connectors, terminals, relays, transformers, electrolytic capacitors, and other THT components.

Mixed technology assembly: Combined SMT and through-hole assembly using reflow soldering, wave soldering, and manual soldering as required.

LED PCB assembly: Assembly support for LED modules, aluminum PCBs, lighting control boards, and LED driver boards.

Rigid PCB: FR4 single-sided, double-sided, and multilayer PCB assembly.

Aluminum PCB: Metal-core PCB assembly for LED lighting and thermal management applications.

LED PCB: LED circuit board assembly for lighting products and electronic modules.

Custom PCB: Assembly support based on customer Gerber, BOM, CPL, and technical requirements.

Passive components: Resistors, capacitors, inductors, diodes, and other standard components.

IC packages: SOP, SOIC, SOT, QFP, QFN, BGA and other packages available upon engineering review.

LED components: SMD LEDs, high-power LEDs, COB LEDs, LED modules, and lighting-related components.

Connectors: Pin headers, sockets, terminal blocks, wire connectors, and cable connectors.

Through-hole parts: DIP components, relays, transformers, switches, electrolytic capacitors, and terminals.

Single-sided assembly: Component mounting on one side of the PCB.

Double-sided assembly: Component mounting on both sides of the PCB according to design requirements.

Cut tape: Suitable for prototype and small-quantity components.

Partial reel: Suitable for small to medium-volume production.

Full reel: Commonly used for regular batch production.

Tube: Used for ICs, connectors, and other tube-packed components.

Tray: Used for larger, sensitive, or high-pin-count components.

Reflow soldering: Used for SMT components.

Wave soldering: Used for suitable through-hole components.

Manual soldering: Used for special components, connectors, wires, or low-volume assembly needs.

Lead-free soldering: Available for RoHS-compliant assembly requirements.

Engineering review: Gerber, BOM, CPL, component polarity, footprint, and package matching review before production.

First article inspection: First assembled board checked before batch production continues.

Visual inspection: Manual inspection of component placement, solder joints, polarity, connectors, and board surface.

AOI inspection: Automated inspection for missing parts, wrong parts, misalignment, solder bridges, tombstoning, and other visible defects.

X-ray inspection: Available for BGA, QFN, and hidden solder joint inspection upon project requirements.

Electrical testing: Used to check shorts, opens, and basic circuit connectivity when required.

Functional testing: Performed according to customer-provided test procedures or product requirements.

IC programming: Firmware programming can be supported when customers provide programming files, tools, and instructions.

Functional test: Power-on test, LED lighting test, signal test, or customer-defined test procedure can be arranged.

Simple final assembly: Connector installation, wire assembly, heatsink installation, or basic product-level assembly available upon review.

LED polarity inspection: Helps reduce polarity-related assembly failures.

Aluminum PCB assembly: Suitable for LED lighting products requiring better heat dissipation.

LED driver board assembly: Assembly support for lighting control and power driver boards.

Lighting test: LED lighting and power-on testing available according to project requirements.

Gerber files: Required for PCB fabrication.

BOM: Required for component sourcing and assembly quotation.

CPL / Pick-and-Place file: Required for SMT component placement.

Assembly drawing: Recommended for polarity, connector, LED, and special assembly instructions.

Test instructions: Required if functional testing, programming, or special inspection is needed.

ESD-safe packaging: PCBAs are packed with electrostatic protection.

Protective packaging: Bubble wrap, trays, cartons, or custom packaging based on product needs.

International shipping: Orders can be shipped by express courier, air freight, sea freight, or customer-designated logistics provider.

If any issue is found after delivery, customers can contact LEADHUI PCB with order details, photos, test results, and problem descriptions. Our team will review the case and provide repair, rework, replacement, or technical support according to the confirmed situation.