High-Tg PCB

LEADHUI PCB manufactures custom high-Tg PCBs for applications exposed to elevated thermal stress during lead-free assembly, repeated thermal cycling, or long-term operation in demanding environments. We support prototype, NPI, low-volume, and production requirements for single-sided, double-sided, and multilayer high-Tg circuit boards.Thermal Conductivity Options: 1.0–3.0 W/m.KGet A Quote
aluminum pcb

High-Tg PCB Types We Manufacture

We manufacture four distinct types of aluminum-backed PCBs to match your specific thermal, layering, and spatial layout requirements.

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High-Tg Double-Sided PCB

A cost-effective option for products requiring improved heat resistance while retaining a relatively simple two-layer board construction.

  • Layer Count:1 Layer (SMT Only)
  • Best For:Standard LED Strips, Bulbs, Basic Power Modules
  • Cost Level:Low (High Volume Budget Friendly)
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High-Tg Multilayer PCB

Suitable for dense routing, power and ground planes, signal integrity requirements, and products with more demanding thermal or reliability expectations.

  • Layer Count:2 - 8 Layers
  • Best For:Automotive ECUs, High-End Inverters, Medical Controls
  • Cost Level:Medium-High (Complex Drilling Process)
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High-Tg HDI PCB

Supports compact, high-density designs using microvias, blind vias, buried vias, and fine-pitch component layouts, subject to engineering review.

  • Board Type:Long strip / bar-shaped aluminum PCB
  • Best For:LED strips, linear lights, tube lights, cabinet lights, signage, lighting modules
  • Cost Level:Low-Medium (depending on length, copper thickness, and quantity)
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What Is a High-Tg PCB?

Tg, or glass transition temperature, is the point at which an epoxy resin begins to change from a rigid, glass-like state to a softer and less stable state. A high-Tg PCB uses FR-4 laminate engineered to maintain better dimensional stability and heat resistance above the range of standard FR-4 materials.

High-Tg materials are commonly selected when a product requires:

  • Lead-free reflow soldering compatibility
  • Higher thermal reliability during assembly
  • Better resistance to thermal cycling
  • Multilayer board stability
  • Improved performance in high-temperature operating environments

Standard FR-4 is suitable for many products. High-Tg FR-4 is a more appropriate choice when heat exposure, reliability expectations, copper weight, layer count, or assembly conditions place greater stress on the PCB.

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Why Choose High-Tg PCB Material?

Better Performance During Lead-Free Assembly
Lead-free soldering typically requires higher reflow temperatures than traditional tin-lead processes. High-Tg materials provide a stronger thermal margin during assembly and can help reduce risks associated with board warpage, delamination, and dimensional movement.

Improved Thermal Cycling Reliability
Products used in industrial, automotive-related, outdoor, power, or high-duty-cycle environments may experience repeated heating and cooling. High-Tg FR-4 can provide better stability under these conditions than standard-grade materials.

Suitable for Multilayer and Dense PCB Designs
As layer count, copper density, and board complexity increase, laminate stability becomes more important. High-Tg material is often considered for multilayer PCBs where registration accuracy and long-term reliability matter.

Supports Higher-Temperature Applications
High-Tg PCBs are used in products where the PCB may be exposed to elevated ambient temperatures, heat-generating components, or more demanding operational conditions.

Technical Capabilities

From rapid prototyping to high-volume mass production, LEADHUI supports a wide range of custom specifications to match your exact project needs:

Capability Item Specification
PCB Type Single-Sided Aluminum PCB, Double-Sided Aluminum PCB, LED Aluminum PCB, Custom Aluminum PCB
Base Material Aluminum base, metal core substrate, high thermal conductivity materials
Thermal Conductivity 1.0 W/m.K, 1.5 W/m.K, 2.0 W/m.K, 3.0 W/m.K or custom options
Board Thickness 0.15 mm - 3 mm
Copper Thickness 1 oz - 4 oz or higher upon project review
Surface Finish HASL, Lead-Free HASL, ENIG, OSP
Solder Mask White, Black, Green, Blue, Red and other colors
Silkscreen White, Black and other colors available upon review
Profile Processing CNC Routing, V-Cut, Tab Routing, Custom Shape, Mounting Holes, Slots
Testing Open / Short Test, Electrical Test, Final Inspection

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