LED & Aluminum PCB Capabilities

LED PCB: Custom circuit boards designed for LED lighting, LED modules, and lighting control applications.

Aluminum PCB: Metal-core PCB for improved heat dissipation in LED lighting and power electronics.

FR4 LED PCB: FR4-based LED PCB for low to medium-power lighting and electronic applications.

Metal-Core PCB: PCB structure using metal substrate to support thermal management requirements.

Custom Lighting PCB: PCB manufacturing based on customer Gerber files, drawings, samples, and product structure.

LED lighting: LED strips, LED modules, panel lights, downlights, ceiling lights, tube lights, and commercial lighting.

Outdoor lighting: Street lights, flood lights, landscape lighting, and industrial lighting.

Smart lighting: Smart LED control boards, dimming modules, sensor lighting, and connected lighting products.

Power electronics: Power modules, LED driver boards, control boards, and heat-sensitive electronic products.

Custom electronics: LED display modules, automotive lighting, signage, and electronic devices requiring thermal management.

Aluminum base: Commonly used for LED PCB and thermal management applications.

FR4: Suitable for standard LED control boards and low-power lighting applications.

High thermal conductivity material: Available for high-power LED or heat-sensitive applications.

Insulation layer: Selected according to thermal conductivity, voltage resistance, and application requirements.

Thermal conductivity: Material options can be selected based on heat dissipation needs.

Aluminum substrate: Helps transfer heat away from LEDs and power components.

Copper thickness: Selected according to current load, LED power, and heat dissipation requirements.

Board structure review: Thermal path, copper area, pad design, and application environment can be reviewed before production.

Common thickness: 0.15 mm, 0.3 mm, 0.6 mm, 0.8 mm, 1.0 mm, 1.2 mm, 1.5 mm, 1.6 mm, 2.0 mm, 3.0 mm, 3.2 mm.

Custom thickness: Available upon material availability and production review.

Standard copper: 1 oz for common LED PCB applications.

Thicker copper: 2 oz, 3 oz, 4 oz or higher options available upon review.

Power applications: Copper thickness can be selected according to current, heat, and reliability requirements.

HASL: Common surface finish for standard LED PCB applications.

Lead-Free HASL: Suitable for RoHS-compliant projects.

ENIG: Provides flat surface finish for finer pitch components and better shelf life.

OSP: Available for selected applications.

White solder mask: Commonly used for LED lighting applications to improve light reflection and appearance.

Other solder mask colors: Green, black, blue, red, yellow and other colors available upon review.

Silkscreen: Used for polarity marks, LED direction, reference designators, logos, and assembly guidance.

SMD LEDs: Common LED packages such as 2835, 3030, 3535, 5050 and other SMD LED packages.

High-power LEDs: Available for lighting modules and thermal management applications upon review.

COB LEDs: COB LED assembly support available according to project requirements.

LED modules: LED module PCB and assembly support for lighting products.

Routing: Custom board outlines can be processed according to Gerber or mechanical drawings.

V-Cut: Suitable for panelized LED strips or lighting PCB production.

Tab routing: Available for irregular shapes or assembly panel requirements.

Mounting holes: Mechanical holes and slots can be processed for screws, fixtures, housings, and installation needs.

LED PCB assembly: Assembly support for LED components, resistors, capacitors, connectors, ICs, and driver components.

Aluminum PCB assembly: Assembly support for metal-core boards used in heat-sensitive lighting products.

LED driver board assembly: Assembly support for lighting control and power driver boards.

Connector and wire assembly: Connectors, terminals, and wire-related assembly available upon project review.

Electrical testing: Used to detect shorts, opens, and basic circuit connectivity.

LED polarity check: LED direction and polarity are checked during assembly and inspection.

Lighting test: LED PCBAs can be powered on to verify lighting performance according to customer requirements.

Aging / burn-in test: Available for LED lighting or power-related products upon request.

Final inspection: Finished boards are checked for appearance, solder mask, silkscreen, surface finish, dimensions, and packaging requirements.

Gerber files: Required for PCB manufacturing.

Drill files: Required for hole and slot processing.

Fabrication drawing: Recommended for material, thickness, surface finish, tolerance, and special requirements.

BOM: Required if LED PCB assembly or component sourcing is needed.

CPL / Pick-and-Place file: Required for LED PCB assembly and SMT placement.

Assembly drawing: Recommended for LED polarity, connector direction, wire routing, and special assembly instructions.

Protective packaging: LED PCBs and aluminum PCBs are packed to reduce scratches, moisture, and transportation damage.

ESD-safe packaging: Used for assembled LED PCBAs and sensitive electronic modules.

International shipping: Orders can be shipped by express courier, air freight, sea freight, or customer-designated logistics provider.